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Ahmed Nasser

Production & Plant Manager·Zero Carbon

Egypt

Bachelor's degree, Mechanical Power Engineering

 

Work experience

Total years of experience: 13 years, 6 months

Production & Plant Manager

May 2025 - Present

Zero Carbon

Ismailia, Egypt

May 2025 - Present

• Lead production, maintenance, engineering and plant operations.
• Manage 8 engineers and 8 technicians.
• Develop KPIs, budgets, shutdown plans and reliability strategies.
• Maintain WEIMA shredders, CAT generators and Chevron conveyors.

Company industry:
Electric Power Production & Transmission
Job role:
Management

Mechanical Section Head at EGA (MERCEDES BENZ ASSEMBLY FACTORY)

October 2024 - Present

EGA (MERCEDES BENZ FACTORY)

Cairo, Egypt

October 2024 - Present

Company industry:
Automotive Manufacture
Job role:
Maintenance, Repair, and Technician

Mechanical Maintenance Section Head

October 2024 - March 2025

Egyptian German Automotive

Cairo, Egypt

October 2024 - March 2025

• Led 2 Engineers and 12 technicians.
• Managed PM, PdM, shutdowns, contractors and spare parts.
• Maintained Dürr coolant filling machines, CAT & TCM forklifts, Daikin chillers, AERZEN
SW compressors and Hunter alignment systems.

Company industry:
Automotive Dealership & Distributor
Job role:
Maintenance, Repair, and Technician

Lead Maintenance Engineer (Deputy Maintenance Manager)

August 2022 - October 2024

Gülsan Egypt

Cairo, Egypt

August 2022 - October 2024

• Led 3 engineers and 12 technicians.
• Improved equipment availability from 60% to 88%.
• Reduced slitting knife cost by 34% (EGP 938, 000/year).
• Supported 81% OEE.
• Reduced spare parts overstock by 36% by applying Lean Manufacturing and Reliability
Centered Maintenance (RCM) principles.
• Implemented TPM, RCM and RCA.
• Maintained Reicofil 4 & 4.5, EREMA, Vecoplan, Rotoplat, CAM Doctoring, Acelli, Andritz
Küsters, Trane, AERZEN, STILL and Allweiler equipment.

Company industry:
Manufacturing

Senior Mechanical Maintenance Engineer

August 2018 - August 2022

Gülsan Egypt

Cairo, Egypt

August 2018 - August 2022

• Executed reliability improvement projects, shutdowns, RCA and spare parts
optimization.

Company industry:
Manufacturing
Job role:
Maintenance, Repair, and Technician

Senior Mechanical Maintenance Engineer

August 2015 - August 2022

Gulsan Egypt for Non-woven industries

Cairo, Egypt

August 2015 - August 2022

Company industry:
Manufacturing
Job role:
Mechanical Engineering

Mechanical Maintenance Engineer|

August 2014 - August 2018

Gülsan Egypt

Cairo, Egypt

August 2014 - August 2018

• Supervised maintenance teams and preventive maintenance execution.

Company industry:
Manufacturing
Job role:
Maintenance, Repair, and Technician

Junior Mechanical Maintenance Engineer

June 2013 - March 2014

Gulsan Holding for Non-Woven industries

Gaziantep, Türkiye

June 2013 - March 2014

Company industry:
Manufacturing
Job role:
Mechanical Engineering

Junior Mechanical Maintenance Engineer

June 2013 - March 2014

Gülsan Turkey

Gaziantep, Türkiye

June 2013 - March 2014

• Performed preventive and corrective maintenance and troubleshooting.

Company industry:
Manufacturing
Job role:
Maintenance, Repair, and Technician

Heavy Equipment Mechanical Maintenance Engineer

October 2012 - June 2013

General Nile Co.

Cairo, Egypt

October 2012 - June 2013

• Maintained heavy construction equipment and executed preventive maintenance.

Company industry:
Construction & Building
Job role:
Maintenance, Repair, and Technician

Heavy Equipment Maintenance

October 2012 - May 2013

Nile company for roads and bridges

Cairo, Egypt

October 2012 - May 2013

Company industry:
Construction & Building
Job role:
Mechanical Engineering

Education

Cairo university, Faculty of Engineering

May 2024

May 2024

Bachelor's degree, Mechanical Power Engineering

Egypt

Al Jazera Secondary school

May 2024

May 2024

High school or equivalent, scientific Branch High school degree

Saudi Arabia

GPA (percentage): 96%

GPA (percentage): 96%

Cairo University

January 2011

January 2011

Bachelor's degree, Power Engineering

Egypt

Skills

Automotive

Expert

Maintenance

Expert

Paper Industry

Expert

Heavy Equipment

Expert

Non woven Products

Expert

Maintenance Planing

Intermediate

CALENDERING

Intermediate

DATA MANIPULATION

Intermediate

COST REDUCTION

Intermediate

DATA ANALYSIS

Intermediate

EQUIPMENT MAINTENANCE

Intermediate

HEAVY EQUIPMENT

Intermediate

HYGIENE

Intermediate

LEADERSHIP

Intermediate

MANAGEMENT

Intermediate

COMMUNICATION SKILLS

Expert

EMAIL

Expert

Heavy equipment maintenace

Expert

ENGINEERING

Expert

AUTOMOTIVE INDUSTRY

Intermediate

MAINTENANCE SCHEDULING

Intermediate

MECHANICAL ENGINEERING

Intermediate

PRODUCTION MANAGEMENT

Intermediate

RELIABILITY

Intermediate

RELIABILITY ENGINEERING

Intermediate

REPAIRING MANUAL MECHANICAL

Intermediate

SOLID WASTE MANAGEMENT

Intermediate

Languages

Arabic

Expert

English

Expert

Memberships

نقابة المهندسين المصرية

عضو عامل

October 2011

Trainings and Certifications

Certifications

Power Pivot & Data Analysis

FMEA

Lean Six Sigma Green Belt

Valid Egyptian Driving License

Experience Certificate for maintain Heavy Equipment Engines

May 2012

Trainings

P&G 19 KEY ELEMENT

P&G TURKEY

May 2017

Jet Engines Maintenance training in Arab Organization for Industry

ARAB ORGANIZATION FOR INDUSTRY PLANES FACTORY

Jan 2009

Hobbies and interests

listening to Physics Lectures

Read in physics

Make brain storming to problems

Make brain storming to problems to find the root cause of any problem.

Use why why analysis

I learnt this technique from P&G Key elements training. it is a powerful tool to find the root cause for any kind of Problems.